PVC Free Foam Board
Top Celuka Foam Board Manufacturer in China
If you are looking for high-quality PVC free foam boards for your company, then Shine, as one of the leading PVC foam board manufacturers in China, is definitely your best choice.Shine Free-Foam Board uses a mature and stable free foaming process, offering advantages such as light weight and excellent workability. The board features a fine and smooth surface, and supports various deep-processing methods including saw cutting, engraving and printing, helping customers enhance processing efficiency and meet diverse application needs.Feel free to contact us right away for detailed information.
2002
39,000
26,800m²
60+
PVC foam boards, 90% of the problems you encounter come down to these three
Failure 1: Poor Adhesion for UV Printing or Screen Printing
Common Symptoms
2. Unstable screen printing adhesion
3. Ink flakes off during tape testing
4. Inconsistent color saturation and clarity
Root Causes
Shine Solution
For projects with special printing requirements, we provide process recommendations based on your specific printing method and ink system, and offer sample testing for validation before mass production.
Upon request, adhesion validation can be performed before shipment to help reduce production risks.
Failure 2: Edge Chipping, Burrs, or Uneven Cutting During CNC Machining
Common Symptoms
2. Chipping or notching
3. Uneven cut surfaces
4. Reduced machining efficiency
Root Causes
Shine Solution
We recommend using sharp, single-flute spiral cutting tools, and adjusting rotation speed and feed rate based on board thickness and density.
For batch machining projects, we advise conducting sample tests to confirm optimal parameters before full production.
Failure 3: Fading, Yellowing, or Surface Chalking in Outdoor Use
Common Symptoms
2. Loss of surface gloss
3. Powdering (chalking) on the surface
4. Shortened service life
Root Causes
Shine Solution
For outdoor signage, advertising, and architectural decoration projects, we recommend our UV‑modified formulation, which delays UV‑induced aging, fading, and chalking, and extends outdoor service life.
Upon request, we provide relevant weathering test data and technical support to help customers evaluate product suitability for their specific environment.
PVC Free Foam Board Process
In the free foam process, the melt expands freely without restriction as soon as it exits the die. After a short free expansion phase, it enters a much larger calibration unit. This creates a cellular structure across the entire cross-section of the extrudate. Cooling moderately limits surface cell growth, resulting in a continuous-density sheet with a moderately hard, smooth surface. The main advantage lies in its process simplicity, making it ideal for producing sheets 2–6 mm thick with simple geometries and a matte finish.
Process characteristics: Uniform foaming throughout the entire sheet, leaving a subtle, porous surface texture.
Product features: Lightweight and flexible; easy to cut, carve, and bond; excellent cost performance; surface suitable for screen printing and UV printing.
Shine Free Foam Board – Technical Specifications
| Technical Parameters | Specification |
| Density | 0.3 – 0.6 g/cm³ |
| Thickness | 1 mm – 30 mm |
| Size | 1220×2440 mm / 1560×3050 mm, other sizes can be customized upon request. |
| Strength | ≥15MPa |
| Temperature range | ≥65°C |
| Shore hardness | D 60 |
| Fire resistance rating | B2 |
| Colors | White, black, Red, Blue, Yellow, Green, Gray, Custom Color |
*Certain certification and test data herein are based on industry standards and typical performance ranges; definitive values shall be subject to test reports from accredited third-party laboratories. You are responsible for testing and verifying its suitability for your application.
Industry Applications & Selection Matrix
Free foam board is most widely used in advertising printing, signage, exhibition construction, and interior decoration. Below is an industry‑segmented breakdown of typical application scenarios and recommended board specifications.
Advertising & Signage Industry (Core Application)
| Application Scenario | Recommended Density | Recommended Thickness | Key Performance Requirements |
|---|---|---|---|
| UV Flatbed Printing Signage | 0.40–0.50 g/cm³ | 3–10 mm | Surface micro-porous structure for excellent ink adhesion |
| Screen Printed Signs / Directories | 0.45–0.55 g/cm³ | 3–10 mm | Smooth surface, burr‑free edge finishing |
| Solvent Inkjet Advertising Panels | 0.35–0.45 g/cm³ | 3–5 mm | Lightweight for easy transport and installation |
| Display Backdrops | 0.50–0.60 g/cm³ | 3–6 mm | Translucent, good uniformity, flat surface for UV printing |
| Display Stands / Props | 0.45–0.55 g/cm³ | 5–20 mm | Moderate flexural strength, clean CNC machining |
| Exhibition Booth Backdrop Panels | 0.35–0.50 g/cm³ | 5–10 mm | Ultra‑lightweight, easy to handle, quick assembly/disassembly |
Note: These parameters are for reference only. Actual settings should be adjusted based on board thickness, density, equipment performance, and tool condition. Trial cuts before mass production are strongly recommended to achieve optimal results.
Medium-Density Integral Skin Foam Board (for Architectural Decoration / Advertising Signage)
| Application Scenario | Recommended Density | Recommended Thickness | Key Performance Requirements |
|---|---|---|---|
| Interior Wall Panels / Decorative Panels | 0.45–0.55 g/cm³ | 3–10 mm | Smooth surface, compatible with lamination / printing |
| Partitions / Room Dividers | 0.45–0.55 g/cm³ | 5–15 mm | Lightweight, easy to cut |
| Children’s Furniture / Educational Aids | 0.40–0.50 g/cm³ | 5–15 mm | Lightweight, easy to fabricate |
Note: These parameters are for reference only. Actual settings should be adjusted based on board thickness, density, equipment performance, and tool condition. Trial cuts before mass production are strongly recommended to achieve optimal results.
Low-Density Integral Skin Foam Board (for Lightweighting Applications)
| Application Scenario | Recommended Density | Recommended Thickness | Key Performance Requirements |
|---|---|---|---|
| Digital Print Photo Albums / Portfolios | 0.45–0.55 g/cm³ | 1–3 mm | Smooth surface, supports UV printing |
| Industrial Models / Architectural Sand Tables | 0.35–0.45 g/cm³ | 1–5 mm | Easy to carve, smooth edges |
| Photography Backdrops | 0.35–0.45 g/cm³ | 5–10 mm | Lightweight, flat, non‑reflective |
Note: These parameters are for reference only. Actual settings should be adjusted based on board thickness, density, equipment performance, and tool condition. Trial cuts before mass production are strongly recommended to achieve optimal results.
Product Advantages
Ink Adhesion
The matte/satin surface structure helps improve adhesion performance for UV printing and screen printing. No additional primer is required for most printing applications, helping to reduce processing costs and increase production efficiency.
Machinability
The low-density free foam board features a uniform structure with fine, evenly distributed internal cells. This results in low cutting resistance and reduced edge chipping, making it easier to saw, engrave, and process using CNC machining, while also improving overall processing efficiency.
Eco-Friendly & Odor-Free
RoHS and REACH documentation are available. Suitable for advertising displays, interior decoration, and other indoor applications.
Ultra-Lightweight
Density is only Density as low as 0.35–0.55 g/cm³ – significantly lighter than solid PVC sheets. Effectively reduces transportation, handling, and installation costs.1/3 that of traditional wood, and 40% lighter than standard PVC boards of the same thickness, making handling and installation easy and labor-saving.
Why Global Buyers Choose Shine
Reliable manufacturing support for distributors, manufacturers and industrial buyers.
Factory Direct Sales
Seamless connection from our factory to you. Eliminate intermediaries and maximize your cost efficiency.
Fast Quotation
Professional quotations and technical responses within 12 hours.
Stable Product Quality
Consistent density, thickness and surface performance for industrial processing.
Export Experience
Our products are exported to global markets in North America, South America, Europe, and Oceania.
Certified Manufacturing
The production management system is ISO 9001 certified.
Low MOQ Support
Flexible supply solutions for distributors and project-based purchasing.
Why Choose Free Foam Board Over Other Materials?
PVC Free Foam Board vs Other Materials
| Material | Weight | Moisture | Resistance | Cost |
|---|---|---|---|---|
| PVC Free Foam Board | ★★★★★ | ★★★★★ | ★★★★★ | ★★★★ |
| MDF | ★★ | ★ | ★★★ | ★★★ |
| Acrylic | ★★★ | ★★★★★ | ★★★★ | ★ |
| Solid PVC Sheet | ★★★ | ★★★★★ | ★★★★★ | ★★ |
PVC Free Foam Board vs Other Materials
| Parameter | Free Foam Board | Celuka Foam Board |
|---|---|---|
| Weight | Lighter | Heavier |
| Surface Hardness | Medium | High |
| Printability | Excellent | Good |
| CNC Routing | Excellent | Good |
| Screw Holding Power | Fair | Excellent |
| Advertising Industry | Recommended | Acceptable |
| Furniture Industry | Fair | Recommended |
Processing Guide for Free Foam Board
Ink Adhesion – The Core Competitiveness in Advertising Printing
Shine products are manufactured under strict quality management systems and supported by international testing standards.Quality consistency is one of Shine’s core priorities.All PVC foam board products are inspected before shipment to ensure stable quality and product consistency.
Ink Adhesion Test Method (FINAT FTM 1/B):
The tape peel method is used to assess ink adhesion strength. A standard test tape is applied evenly over the printed area of the board and then peeled off at a constant speed and angle. The amount of ink transferred onto the tape is visually evaluated and graded according to a standard rating scale.
High-Density Integral Skin Foam Board
| Printing Method | Recommended Density | Compatible Ink Type | Adhesion Rating |
|---|---|---|---|
| UV Flatbed Printing | 0.40–0.50 g/cm³ | UV-curable inks | ★★★★★ Excellent |
| Screen Printing | 0.45–0.55 g/cm³ | Solvent-based / Water-based inks | ★★★★★ Excellent |
| Solvent Inkjet Printing | 0.35–0.50 g/cm³ | Solvent inks | ★★★★ Good |
| Latex Printing | 0.40–0.55 g/cm³ | Latex inks | ★★★★ Good |
Machining Performance
PVC Free Foam Board features a uniform and fine cellular structure, making it easy to process using CNC routing, CNC milling, sawing, drilling, V-grooving, and thermoforming. The machined edges are typically smooth and clean, making the material well-suited for applications such as advertising signage, display fixtures, exhibition stands, and model making.
Actual machining performance may vary depending on factors such as board thickness, density, equipment capability, cutting parameters, and tool condition. For optimal results, trial cutting is recommended before full-scale production.
Machining Reference Parameters
| Processing Method | Recommended Tool | Spindle Speed (RPM) | Edge Quality | Edge Quality |
|---|---|---|---|---|
| Contour Cutting | Single-flute spiral router bit | 18,000–24,000 | 6,000–10,000 | Smooth |
| Contour Cutting | Single-flute spiral router bit | 16,000–20,000 | 3,000–6,000 | Minimal burrs |
| Solvent Inkjet Printing | V-bit (90° / 120°) | 15,000–22,000 | 4,000–8,000 | Fine finish |
Note: These parameters are for reference only. Actual settings should be adjusted based on board thickness, density, equipment performance, and tool condition. Trial cuts before mass production are strongly recommended to achieve optimal results.
Shine Manufacturing Facility
Trusted by Customers Worldwide
From factory visits to project communication, we value stable and practical business relationships.
From inquiry to delivery — a transparent six‑step service process with predictable lead times
PVC foam board lead time is a procurement variable that most suppliers are reluctant to disclose — meaning the buyer bears all the time risk. Shine publishes a standard lead time hierarchy and a clear process, enabling buyers to plan shipments rather than rush at the last moment.
STEP 01 – Inquiry & Requirement Confirmation
Provide thickness, size, density, quantity, and application description. Our technical sales team will recommend the most suitable product type.
STEP 02 – Product Recommendation & Quotation
The sales team recommends the appropriate PVC foam board solution and provides a detailed quotation including product specifications, unit price, packaging method, and estimated lead time.
STEP 03 – Free Sample Confirmation
Before mass production, free sample boards and Technical Data Sheets (TDS) can be provided for customer testing. Shipping costs for samples are borne by the buyer. Custom sample costs will be deducted from the first order.
STEP 04 – Production & Quality Inspection
Production is arranged after order confirmation, with strict quality control throughout. Standard products are shipped 7–14 days after receipt of deposit; rush orders can be shipped in as fast as 3–5 days.
STEP 05 – Secure Packaging & International Shipping
Four packaging options are available: PE bag, carton, pallet, or wooden case. The optimal protection solution is selected based on the customer’s shipping requirements. Worldwide international shipping is supported.
STEP 06 – After‑Sales Technical Support
Ongoing technical and order support is provided after product delivery. Any issues regarding processing, installation, or product performance will be followed up by our professional team.
Lead Time Reference
| Lead Time Tier | Lead Time Tier Scope | Lead time (ex-works) |
|---|---|---|
| Standard | Standard catalog sizes | 7–14 days |
| Express | Standard specs, expedited scheduling | 3–5 days |
| Custom | Custom sizes / special density | 14–60 days |
Lead times are subject to order quantity, specifications, and customization requirements. Please confirm your priority requirements in the request for quotation.
Payment Methods Supported
| T/T (Telegraphic Transfer) – Primary method Elegraphic transfer (T/T), 30% deposit to confirm the order, balance paid before shipment based on product pictures or packing list. |
| L/C (Letter of Credit) Available for qualified long‑term cooperation clients and large orders. Must be confirmed in advance.Payment terms may be gradually adjusted based on cooperation history and order value, subject to mutual agreement. |
| Flexible Payment Options Other payment methods such as Alipay are also supported depending on order requirements. Please confirm when requesting a quotation. |
Quality Certification and Compliance
The following certifications and standards represent the core quality and compliance frameworks followed by Shine’s PVC foam board products. Each certification has its specific scope of application. Buyers are advised to verify suitability based on their end use and target market, rather than assuming universal applicability from a certification label alone. Shine provides batch‑level quality test reports, not generic certificate numbers.
ISO 9001 – Quality Management System
SGS Third‑Party Testing
RoHS / REACH – Environmental Compliance
B1 / B2 Flame Retardancy Ratings
EU Material Standards
Packaging Solutions
Professional Export Packaging Protection
PE Bag Packing
Moisture-proof and dust-proof, lowest cost.
Carton Packing
Protects edges and corners, suitable for loose/less-than-full-pallet transport.
Pallet Packing
Standard export pallet, fork-lift friendly, meets international shipping requirements.
Wooden Crate Packing
High-strength protection, suitable for fragile or high-value orders.
PVC Free Foam Board Price
| Factors | Impact on Quotation |
|---|---|
| Density | Primary driver. Low density (0.35–0.45 g/cm³) and high density (0.6–0.8 g/cm³) fall into different price tiers. The amount of blowing agent determines raw material costs. |
| Thickness | Secondary factor. Thin boards (3–5 mm) have high output volume and relatively stable prices; thick boards (15–30 mm) require higher raw material input and lower production capacity, resulting in higher prices. |
| Fire rating | Class B1 formulation requires more flame retardant additives than Class B2, leading to higher cost. |
| Color | White is the standard mass-production color. Black and other colors incur additional costs for pigment blending and color change cleaning. |
| Sheet sizes | Standard 1220×2440 mm is kept in continuous stock. OEM custom sizes require additional setup fees and a minimum guaranteed production run per order. |
| Required certifications | Basic ISO 9001 is included. UL94 V-0 third-party certification, REACH declaration, RoHS report, and SGS aging resistance test each require additional documentation preparation and batch testing/certification fees. |
| Order quantity (MOQ) | Standard in-stock products have a relatively low MOQ; custom products (custom size, custom color, custom density) have higher MOQ requirements. |
| Customization requirements | Special colors, special surface finishes (glossy/matte), film lamination, and marked packaging incur additional surcharges. |
| Packaging method | Four packaging options – PE bag / carton / pallet / wooden case – with progressively increasing costs. |
Please request a quotation from Shine based on your tariff information, density, thickness, modification type, certification scope, and order quantity. Upon receipt of all tariff information, we will provide board solution recommendations along with estimated delivery times within 24 hours.
Frequently Asked Questions
Answers to frequently asked questions about Shine products and services.
Our team of experts is ready.
Shine can provide sample boards and technical data sheets free of charge for customer testing and evaluation. Please fill out the inquiry form, or directly add us on WhatsApp at +86 15634000035 to let us know your specific requirements, we will recommend the most suitable solution for you within 12 hours.